CIM HARDWARE AND SOFTWARE
- 1 CIM HARDWARE AND SOFTWARE
- 1.1 Why is CIM Hardware and Software going to be so essential in the next few years?
- 1.2 CIM Hardware Management comprises the following:
- 1.3 CIM software comprises computer programmes to carry out the following functions:
- 1.4 CIM Hardware is comprised of the following components:
- 1.5 What Exactly Is CIM, and How Does It Function?
- 1.6 Who was the person who first proposed CIM?
- 1.7 What is the history of CIM?
- 1.8 CIM as it exists today
- 1.9 What Are the Advantages of Using CIM system?
- 1.10 What Are the CIM’s Primary Challenges?
CIM hardware and software that allows business companies to monitor and control production and shop floor activities. For single and worldwide deployments, it offers a comprehensive range of capabilities that connect business systems with the shop floor, enabling full component and material visibility at the component and material level.
CIM hardware and software guarantees that products are planned and produced correctly at the first time by gathering data from various sources and combining data systems with shop floor operations to generate a single complete production record from which to draw conclusions. In the end, you’ll have an aggregate record of the whole product history, which will be kept and readily accessible for critical decision-making and compliance purposes.
Machine tool manufacturers that use Computer Integrated Manufacturing (CIM) hardware and software as part of their integrated manufacturing processes may do the following:
- Assist users in gaining real-time visibility throughout the whole organization,
- To make fast and educated choices in the manufacturing industry, you need access to real-time data.
- Work In Progress (WIP) should be tracked and managed accurately to guarantee that the correct goods are produced at the appropriate time.
- Improve the efficiency and profitability of your plant.
- Corrective action procedures that prevent the escape of faulty goods help to improve quality and decrease variance.
Why is CIM Hardware and Software going to be so essential in the next few years?
Increasingly, the adoption of Computer Integrated Manufacturing (CIM) and the CIM hardware and software combinations will become a question of survival for many industrial concerns in the next years, according to industry analysts. It is expected that information technology will become more acknowledged as a component of production, not only affecting organizational structure but also becoming a major competitive element in the future.
CIM Hardware Management comprises the following:
- Manufacturing equipment such as CNC machines or computerized work centers, robotic work cells, DNC/FMS systems, work handling and tool handling devices, storage devices, sensors, shop floor data collection devices, inspection machines etc.
- Computers, controllers, CAD/CAM systems, workstations / terminals, data entry terminals, bar code readers, RFID tags, printers, plotters and other peripheral devices, modems, cables, connectors etc.,
CIM software comprises computer programmes to carry out the following functions:
✓ Management Information System
✓ Marketing Finance
✓ Database Management
✓ Modeling and Design
✓ Production Control
✓ Manufacturing Area Control
✓ Job Tracking
✓ Inventory Control
✓ Shop Floor Data
✓ Collection Order Entry
✓ Materials Handling
✓ Process Planning
✓ Manufacturing Facilities Planning
✓ Work Flow Automation
✓ Business Process Engineering Network Management
✓ Quality Management
CIM Hardware is comprised of the following components:
Workstations, cells, Direct Numerical Control (DNC), Flexible Manufacturing Systems (FMS), Work, tool handling, and storage devices, Sensors, and Devices for collecting data from Shop Floor Control (SFC) are examples of manufacturing equipment.
The following computer-related hardware items are listed: Computers and computer-related hardware controllers, printers, plotters, modems, cable, connectors, and workstation terminals.
The third part is office equipment.
Communication hardware items such as: Remote batch terminals are used for batch processing, Processors in the front end, Transmitters, Acoustic couplers, Multiplexers, and Concentrators.
What Exactly Is CIM, and How Does It Function?
CIM, to put it simply, is the method of utilizing computers to manage a whole manufacturing process from start to finish. Analysis, cost accounting, planning, marketing, inventory management, scheduling and procurement are all typical tasks that manufacturers employ to automate.
They are often connected to a central, computer-controlled station to facilitate efficient materials handling and administration while providing direct control and monitoring of all activities on a single platform. A manufacturing process is structured in that every individual component of it, including engineering, production, and marketing, is organized.
Who was the person who first proposed CIM?
Dr. Joseph Harrington published a book in 1974 titled Computer Integrated Manufacturing, which served as the first introduction to the field of computer-integrated manufacturing.
What is the history of CIM?
Dr. Joseph Harrington’s idea of computer-integrated manufacturing (CIM) was first presented in 1974 via a book titled Computer-Integrated Manufacturing. However, the book remained disregarded until 1984, when individuals began to see the potential advantages of Dr. Harrington’s approach.
CIM as it exists today
Modern CIM consists of a number of subsystems, including:
1. Computer-aided manufacturing (CAM)
2. Computer-assisted design (CAD)
3. Numeric Control Machines (NC)
4. Automated systems for storing and retrieving data (ASRS)
What Are the Advantages of Using CIM system?
In order to achieve this goal, computer integrated manufacturing must first and foremost simplify production processes, resulting in the following benefits:
- Direct and indirect labour expenses have been reduced, as has overall labor costs. Increased flexibility in terms of scheduling.
- Downtime has been reduced.
- Keeping inventory levels at the proper levels
Overall, the aim is to maximize efficiency by eliminating bottlenecks that hinder production and wreak havoc on the bottom line. Furthermore, CIM is critical in the collection of important, real-time data from the manufacturing floor. Using CIM, for example, it is possible to monitor the operating performance of critical equipment in order to maximize efficiency.
The boost in production capacity that CIM provides is, in many ways, the most significant advantage of the technology. Companies in the manufacturing industry may move from idea to completion in a short period of time, allowing them to create more in shorter periods of time. This has a beneficial effect on their profitability, client retention, and ability to attract new consumers.
What Are the CIM’s Primary Challenges?
When used in an industrial environment such as an assembly line, computers are particularly vulnerable to harm. In an organization that depends entirely on computers to stay functioning, the knock-on effects of computer failure may be disastrous and result in the following consequences:
- Downtime that lasts for an extended duration.
- Idle workers.
- Production has been reduced.
- Lead times have been lengthened.
- Dissatisfaction on the part of the customer.
- Negative consequences on one’s reputation
- Market share is being lost.
When fully integrated, CIM hardware and software system is in charge of the whole manufacturing process from start to finish. With so much relying on its success, it is perplexing that so many manufacturing companies fail to make sufficient investments in proper security for what is unquestionably a capital asset.
CIM operations, for example, may be protected by using specifically built environmental computer enclosures, which are widely accessible and exist. In the event that a forklift truck inadvertently reverses into a computer that is essential to a manufacturing facility’s functioning, they serve as a safe haven for computers, protecting them from exterior factors such as dust, dirt, and liquids, as well as forklift trucks.
Another significant issue that CIM is experiencing is a shortage of skilled labour. Many manufacturing companies are deficient in trained technicians that are capable of operating the technologies that are critical to CIM. Computer Integrated Manufacturing has been criticized in various places for allegedly creating job losses. In reality, it leads to an increase in employment opportunities; nevertheless, there is a shortage of skills within the existing manufacturing workers, which makes things a little more difficult.
Having said that, Computer Integrated Manufacturing offers a chance to upskill the existing industrial workforce. In the end, CIM may be beneficial to industrial plants in two ways:
1) By streamlining the whole manufacturing process.
2) By increasing the level of expertise within the existing staff.